Design and Tooling Development:
Using Hexagon VISI 2023 modelling software, the team designed a vacuum forming tool. This tool was crafted in-house from medium-density model board. The state-of-the-art 5-axis CNC machine (CMS Ares), paired with Autodesk Powermill 2023 for programming, was utilized to precisely machine the tool. The final touches were meticulously hand-finished by RM Design and Engineering's skilled operators.
In addition to the vacuum forming tool, a trimming fixture was also created using low-density model board to ensure precise trimming of the final product.
Production and Execution:
Partnering with a trusted vacuum forming specialist, RM Design and Engineering oversaw the production of the plastic components. Following this, the 5-axis machine was employed again to trim the plastics to the exact specifications required.
Project Timeline and Client Communication:
The entire process, from the initial redesign to the final product, was completed within a four-week period. Throughout the project, RM Design and Engineering maintained open lines of communication with the client, providing regular updates on progress. The client expressed high satisfaction with the end product, praising the efficiency and quality of the delivered front bumper.
By adapting their design and manufacturing processes to meet the unique needs of the luxury car manufacturer, RM Design and Engineering demonstrated their capability to deliver high-quality, custom-engineered solutions efficiently and effectively. RM Design and Engineering is the perfect choice for any automotive engineering project. With years of experience, specialized skills, and state-of-the-art equipment, they have built a reputation as a trusted and well-regarded leader in the industry.
